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Scalability and Flexibility

Frisco & TGW Logistics

Grocery Logistics

How Automated Picking Quadrupled Frisco’s Order Capacity

Warsaw, Poland

Done-For-You Automated Solutions

On-time home delivery of grocery items is of the utmost importance. Produce, in particular, has a finite shelf life that requires the product to be disposed of after the expiration date. Our ability to build and service state-of-the-art, efficient, automated solutions is why Frisco began working with us. We implemented automation for a high-capacity fulfillment center spanning 11,000 m2 with four distinct temperature zones - quadrupling Frisco’s order processing capacity. In addition, the decreased lead time has reduced food waste and made it possible for Frisco to offer customers same-day delivery of fresh groceries.

About Frisco

Located eight miles northwest of Warsaw, Frisco is one of Poland's leading online grocery retailers. The company, which is part of the Eurocash Group, focuses on service quality and fast delivery. Because they have upgraded their cold chain logistics, they are able to deliver to customers in and around Warsaw seven days a week using their fleet of vehicles and special pickup stations.

Challenges Mastered

  • High Efficiency: Frisco’s order picking is now more cost-efficient with lower labor costs for better profitability
  • Fast Delivery and Less Food Waste: Automation made it possible to fulfill up to four times as many orders per day and reduce food waste through decreased order lead times
  • Discrete Temperature Zones for Efficient Logistics: Four zones accommodate room temperature goods, produce, refrigerated products, and freezer products
Video teaser for the Frisco case study about the automated E-grocery fulfillment center Video teaser for the Frisco case study about the automated E-grocery fulfillment center
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Future Supply Chain Strategy

Frisco began working with us because they had reached their fulfillment capacity. One of our objectives was to increase order throughput immediately while allowing growth far into the future. Our solution was perfect for their needs because of its scalability and flexibility. When more capacity is needed, Frisco can expand the facility seamlessly. The facility requires minimal human involvement in the fulfillment process, drastically decreasing the error rate and labor turnover costs. Increased efficiency allows for faster delivery of orders to customers while maintaining product quality and reducing waste.

Automated Cold Chain Logistics from Receivables to Deliverables

Goods Receipt and Storage

In the goods receiving area, the goods are delivered on pallets and repackaged in totes at ergonomic workstations. The goods are separated into dry and refrigerated goods, and totes are transported via the shuttle systems to the warehouse. The shuttle warehouse boasts 36,000 storage locations, and more than 4,000 items per hour can be stored and retrieved.

Picking

Order picking takes place at 12 ergonomic workstations. The required goods are removed from the shuttle warehouse and conveyed in sequence to the TGW Logistics PickCenter workstations, where they are picked in order totes. The workstations are height adjustable to accommodate people of differing stature. Computer monitors at each station display picking information in a way that minimizes human error.

Packing and Shipping

All finished totes are loaded into roll containers using a TGW Logistics palletizing robot and made available for shipping. Finally, the goods are delivered to the customers in Frisco’s special delivery vehicles.

TGW Logistics Software

The TGW Warehouse Management Software WERX is the force behind Frisco’s automated system—allowing logistics for ecommerce to be fully customized based on the required workflow. Our robust system ensures all goods are picked in the distribution center efficiently and on time while meeting all packaging and delivery requirements.

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Testimonial

Satisfed Customer

"We are proud of our customers' trust in us. The warehouse solution from TGW tremendously increases the efficiency of our logistics processes. We want all orders to be delivered 100% accurately and with the highest level of quality."

Grzegorz Bielecki | CEO

Frisco.pl

Ready to Improve your eCommerce Logistics?

TGW Logistics solves complex supply chain challenges with state-of-the-art warehouse automation technology and innovative thinking. We’re passionate about creating automated future-proof systems for our clients so they can embrace change and evolve. 

Contact us today

Michael Schedlbauer, Vice President Business Development Grocery | TGW Logistics Michael Schedlbauer, Vice President Business Development Grocery | TGW Logistics

Michael Schedlbauer

Vice President Business Development Grocery

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TGW物流总部位于奥地利,是一家由基金会管理的公司,也是全球仓储自动化和仓储物流的领导者。作为一家备受信赖的系统集成商,我们拥有超过50年的丰富行业经验,致力于为客户提供从设计、实施到售后服务的全方位服务。凭借机电产品、机器人技术和先进的软件解决方案,我们为仓储物流注入强大动力。我们在欧洲、亚洲和北美拥有超过4500名员工,他们怀揣客户至上的服务理念,以专业知识和创新精神,助力您的业务持续增长。选择TGW物流,让仓储物流成为您在市场竞争中的制胜王牌。