Consumer Goods Logistics

TGW Logistics Makes Expansion Possible for Kellner & Kunz

Wels, Austria

Innovative Warehouse Automation

Founded in 1922, Kellner & Kunz is a leading provider of tools, fastening systems, and C-parts, which are essential low-cost components like screws, nuts, and connecting components. They supply products to craftspersons, manufacturing companies, and the automotive sector.

After experiencing higher-than-expected growth, they sought to expand their headquarters in Wels, Austria. Their goal was to increase throughput, cut down on delivery times, boost productivity, and reduce errors by more than 50%. They turned to TGW Logistics for innovative warehouse automation solutions.

Read the press release.

The Challenge

Incorporating an automated mini-load warehouse and shuttle system
Significantly increasing storage capacity
Achieving fully automated sortation and shipping of customer orders in B2C and B2B channels

How TGW Logistics Introduced Warehouse Automation to an Existing System

To expand the Kellner & Kunz distribution center without disrupting ongoing operations, we had to retrofit the facility with innovative fulfillment solutions.

Smart Receiving and Automated Storage

Goods delivered on pallets or in cartons are prepped for storage at ergonomically designed workstations.

A fully automated storage system includes tote, pallet, and tray locations. Employees replenish products from the high-bay warehouse at dedicated workstations.

Faster Product Picking and Packing

Optimal goods-to-person picking was achieved with 20 workstations, allowing fast-moving products to be pulled quickly and efficiently. Two Mustang storage and retrieval machines (ASRS) support material flow optimization, and the picking area includes 1,900 positions for totes and 2,800 storage positions in the flow channel. With 16 packing workstations, operators can pack 700 boxes and prepare 45 pallets for shipment per hour.

An Energy-Efficient Shuttle System

The center’s automated mini-load warehouse is equipped with 15 Mustang E storage and retrieval machines. The addition of a sustainably designed, energy-recuperating shuttle system makes storing and retrieving goods fast and error-free. This implementation also includes six high-performance picking workstations.

Ongoing Support With TGW Logistics’ Lifetime Services

Kellner & Kunz made a smart choice with our lifetime services contract to ensure maximum efficiency at their headquarters in Austria. Along with peace of mind, the contract provides:

Remote customer support
On-site technicians
Maintenance support
Spare parts management

With this level of support, Kellner & Kunz can concentrate on its core operation while on-site TGW Logistics engineers work proactively on maintenance and continuous system improvements. They also benefit from cost transparency and a lower total cost of ownership.

Let TGW Logistics Help You Grow

If you’re looking to the future and need warehouse automation solutions to get you there, TGW Logistics has your back. We’re committed to bringing your vision to life with innovative thinking and state-of-the-art technology.

Want to learn how TGW Logistics can help you optimize your logistics operations?